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MCB Automation Equipment
HAIPART
| step： | core processes | Key Operational Notes |
| 1 | Grip process | Automated fixtures precisely clamp the MCB base or core substrate, fixing it in position to ensure subsequent assembly accuracy and prevent misalignment. |
| 2 | Automatic cover opening device | A dedicated mechanical mechanism is activated to automatically open the MCB housing cover (or the movable cover of the pre-installed housing), providing operating space for the assembly of internal components. |
| 3 | Insulating sheet assembly | A robotic arm picks up an insulating sheet of the appropriate size and precisely embeds it into the designated mounting slot within the housing according to preset positioning parameters, ensuring effective insulation. |
| 4 | Handle assembly | The automated equipment picks up the operating handle and assembles it into the corresponding transmission position on the housing via a snap-fit, pivot, or threaded connection, ensuring smooth handle movement. |
| 5 | Thermal system assembly | Integrated thermal components, such as thermal trip units, are positioned and installed using a robotic arm to ensure that the components are in close contact with the housing reference surface, meeting the thermal conduction requirements for overload protection. |
| 6 | Magnetic system assembly | Assemble the electromagnetic coil, iron core, and other magnetic components, precisely align and secure them to the mounting holes, ensuring the sensitivity and stability of the electromagnetic tripping function. |
| 7 | Adjusting screw assembly | An automatic screw-tightening device is used to screw the adjusting screw into the designated threaded hole and tighten it to a preset torque value. This is used to calibrate tripping parameters or fix components. |
| 8 | Arc fire extinguisher assembly | Install components such as arc extinguishing grids and arc extinguishing shrouds to ensure that the components cover the contact area, enabling rapid extinguishing of the arc upon disconnection and improving safety performance. |
| 9 | Mechanism Assembly | By integrating core operating components such as the transmission mechanism and locking mechanism, and completing the coordinated assembly of various mechanisms, the continuity and reliability of the MCB's opening and closing actions are ensured. |
| 10 | Assembly of large U-shaped parts | The robotic arm grasps large U-shaped structural components (such as conductive supports and protective parts), precisely aligns them with the installation position, and secures them to ensure structural stability. |
| 11 | Close the lid. | The automated pressing device precisely engages the top cover with the housing, completing the sealing or locking operation, marking the end of the core assembly process for the MCB. |
| step： | core processes | Key Operational Notes |
| 1 | Grip process | Automated fixtures precisely clamp the MCB base or core substrate, fixing it in position to ensure subsequent assembly accuracy and prevent misalignment. |
| 2 | Automatic cover opening device | A dedicated mechanical mechanism is activated to automatically open the MCB housing cover (or the movable cover of the pre-installed housing), providing operating space for the assembly of internal components. |
| 3 | Insulating sheet assembly | A robotic arm picks up an insulating sheet of the appropriate size and precisely embeds it into the designated mounting slot within the housing according to preset positioning parameters, ensuring effective insulation. |
| 4 | Handle assembly | The automated equipment picks up the operating handle and assembles it into the corresponding transmission position on the housing via a snap-fit, pivot, or threaded connection, ensuring smooth handle movement. |
| 5 | Thermal system assembly | Integrated thermal components, such as thermal trip units, are positioned and installed using a robotic arm to ensure that the components are in close contact with the housing reference surface, meeting the thermal conduction requirements for overload protection. |
| 6 | Magnetic system assembly | Assemble the electromagnetic coil, iron core, and other magnetic components, precisely align and secure them to the mounting holes, ensuring the sensitivity and stability of the electromagnetic tripping function. |
| 7 | Adjusting screw assembly | An automatic screw-tightening device is used to screw the adjusting screw into the designated threaded hole and tighten it to a preset torque value. This is used to calibrate tripping parameters or fix components. |
| 8 | Arc fire extinguisher assembly | Install components such as arc extinguishing grids and arc extinguishing shrouds to ensure that the components cover the contact area, enabling rapid extinguishing of the arc upon disconnection and improving safety performance. |
| 9 | Mechanism Assembly | By integrating core operating components such as the transmission mechanism and locking mechanism, and completing the coordinated assembly of various mechanisms, the continuity and reliability of the MCB's opening and closing actions are ensured. |
| 10 | Assembly of large U-shaped parts | The robotic arm grasps large U-shaped structural components (such as conductive supports and protective parts), precisely aligns them with the installation position, and secures them to ensure structural stability. |
| 11 | Close the lid. | The automated pressing device precisely engages the top cover with the housing, completing the sealing or locking operation, marking the end of the core assembly process for the MCB. |
